Objective:
This D3500 Master Mechanic course is designed to prepare technicians for repair and maintenance of D3500 engines to ensure that procedures are performed correctly, and to Caterpillar repair standards.
Prerequisites:
Basic Engines, Component Inspection Procedure (CIP), Contamination Control
Conditions:
Classroom and Workshop
 Recommended Delivery
- Qualifications: As a minimum, personnel delivering this module must have the status of a Caterpillar Instructor Accreditation Program (CIAP) Level 1 Instructor, or equivalent.
- Media, Demonstration and practical, given:
- Notebook Computer
- PowerPoint Presentation
- Video Projector
- Whiteboard
- Use of various training aids/models
- Estimated time of delivery– 5 days
- Environment: Classroom and Workshop Environment
- Resources:
| # |
Media Number |
Title |
Ref. Library |
| 1. |
SEBF8146 |
Visual inspection of camshaft |
CAT SISWeb |
| 2 |
RENR5060 |
Engine Oil Pump – Removal and Installation |
CAT SISWeb |
| 3 |
RENR5060 – 10 |
Fuel Transfer Pump – Removal and Installation |
CAT SISWeb |
| 4 |
RENR5060 – 10 |
Turbocharger – Removal and Installation |
CAT SISWeb |
| 5 |
RENR5060 – 10 |
Engine Oil Cooler – Removal and Installation |
CAT SISWeb |
| 6 |
RENR5060 – 10 |
Water Pump – Removal and Installation |
CAT SISWeb |
| 7 |
RENR5060 – 10 |
Aftercooler – Removal and Installation |
CAT SISWeb |
| 8 |
RENR5060 – 10 |
Crankshaft – Removal and Installation |
CAT SISWeb |
| 9 |
SEBF8067 |
Slipper Followers and Camshaft Roller Followers |
CAT SISWeb |
| 10 |
SEBF8097 |
Measurement of the Camshaft |
CAT SISWeb |
| 11 |
SEBF8104 |
Specifications for Camshafts in 3500 Series |
CAT SISWeb |
| 13 |
RENR2208 – 03 |
Testing and Adjusting (Camshaft Timing included) |
CAT SISWeb |
| 14 |
RENR5060 – 10 |
Cylinder Head – Removal and Installation |
CAT SISWeb |
| 15 |
RENR5060 – 10 |
Liner Projection |
CAT SISWeb |
| 16 |
RENR2208 – 03 |
Valve Bridge Adjustment |
CAT SISWeb |
| 17 |
RENR2208 – 03 |
Valve Lash Inspection and Adjustment |
CAT SISWeb |
| 18 |
RENR5060 – 10 |
Connecting Rod Bearings – Removal and Installation |
CAT SISWeb |
| 19 |
RENR5060 – 10 |
Crankshaft Main Bearings – Removal and Installation |
CAT SISWeb |
| 20 |
RENR5060 – 10 |
Piston and Connecting Rods – Removal and Installation |
CAT SISWeb |
| 21 |
RENR5060 – 10 |
Cylinder Liner –Removal and Installation |
CAT SISWeb |
| 22 |
RENR2208 – 03 |
Injection Synchronization – Perform |
CAT SISWeb |
| 23 |
RENR2208 – 03 |
Fuel Setting – Perform |
CAT SISWeb |
| 24 |
RENR2208 – 03 |
Fuel Injector Height (MUI) – Perform |
CAT SISWeb |
| 24 |
RENR2208 – 03 |
Fuel Injector Height (EUI) – Perform |
CAT SISWeb |
- References
- PEBJ0002 – Caterpillar Dealer Contamination Control Compliance Guide
- Feedback Form Used for assessment of the participant presentation
- Recommended maximum participant/instructor ratio.
- Classroom       10:1
- Practical          6:1
- Resources for Participants:
- D3500MM – Student’s Copy – Text Reference
- D3500MM – Student’s Copy -Competency Standard
Review:
At the conclusion of the D3500 Master Mechanic course, the participants will be able to carry out assembly & disassembly and testing & adjusting of D3500 engines correctly, and to Caterpillar repair standards.
Assessment:
- Knowledge Assessments before & after the course (Pre & Post Tests)
- Practical Assessment at the end of the course
