Crude Oil Processing – Operations, Maintenance & Optimization (28th July – 1st August 2025)

Go Beyond Routine Operations. Master the Entire Crude Processing Lifecycle to Maximize Uptime, Efficiency, and Safety.

In a modern modular refinery, you can’t afford to just be an operator, an engineer, or a maintenance tech—you need to be all three. The difference between a profitable run and a costly shutdown lies in a deep, integrated understanding of the entire process, from the crude oil assay to the final product rundown. It’s about seeing the full picture.

This intensive 5-day program is engineered for experienced professionals ready to elevate their expertise. We move past basic procedures to focus on the critical intersection of Operations, Maintenance, and Optimization. Through a powerful blend of expert instruction, hands-on field workshops, and high-fidelity DCS/SCADA control room simulations, you will gain the skills to not only run the plant but to make it run better, safer, and more reliably.

This Course Will Empower You To:

• Think like a process expert by translating crude oil properties into actionable processing strategies.

• Confidently navigate and interpret complex PFDs and P&IDs for troubleshooting, isolation, and safe line-ups.

• Master the operation and troubleshooting of critical equipment, including Desalters, API 650 Tanks, Process Heaters (API 560), and Heat Exchangers.

• Apply proven reliability principles (MTBF, MTTR) to shift from a reactive to a proactive maintenance culture.

• Execute complex SOPs and manage process upsets using a state-of-the-art DCS/PLC/SCADA simulation environment.

• Identify and implement optimization strategies to improve energy efficiency, enhance product recovery, and boost overall performance.

Who Is This Course For?

This advanced program is designed for the hands-on professionals responsible for the performance and integrity of crude processing facilities:

• Experienced Process Operators & Technicians

• Process & Mechanical Engineers

• Maintenance Personnel, Planners & Supervisors

• Facility and Operations Supervisors

The Capstone Simulation: Where Knowledge Becomes Instinct

The culmination of this course is a comprehensive, hands-on capstone activity. You will step into a simulated control room and manage the entire process: from a cold start-up and stabilization to handling a critical process upset and executing an emergency shutdown. This is where you prove your competence under pressure.

Stop reacting to problems. Start engineering solutions. Enroll today to become a leader in crude oil processing.