Course Content:

This course is designed to give participants in-depth knowledge and hands-on experience in designing complex pipingdesigned to  systems with safety, efficiency, and reliability in mind.

Course Objectives:

1. Understanding Advanced Design Principles:

To gain a deep understanding of the principles of pipe design, including material selection, load calculations, thermal expansion considerations, and stress analysis.

2. Designing Complex Piping Systems:

Learn how to design piping systems for various industries such as oil & gas, power generation, chemicals, and pharmaceuticals.

3. Design Codes and Standards:

Familiarize with international piping design codes and standards such as ASME B31.3, ASME B31.1, and ANSI.

4. Pipe Stress Analysis and Flexibility:

Develop skills to analyze pipe stresses under various loading conditions and ensure the system is safe and reliable.

5. Piping Layout Optimization:

Learn techniques for optimizing the layout of piping systems to improve efficiency, reduce costs, and ensure ease of maintenance.

6. Piping Material Selection:

Understand the factors involved in selecting appropriate piping materials based on the operational environment (temperature, pressure, chemical compatibility).

7. Design of Valves, Fittings, and Supports:

Study the selection and design of various pipe components such as valves, fittings, and pipe supports.

8. Advanced Computational Methods:

Apply advanced computational tools like CAESAR II and other pipe stress analysis software for designing and evaluating piping systems.

9. Risk Management and Safety Considerations:

Assess the risks involved in pipe design, including seismic considerations, corrosion, and thermal stress, to ensure safety and reliability.

10. Code Compliance and Documentation:

Learn to document designs and ensure compliance with legal, environmental, and industry regulations.

Course Contents:

Module 1: Introduction to Advanced Pipe Design

• Overview of Pipe Design and Layout
• Importance of Pipe Design in Industrial Applications
• Basic Principles of Pipe Design
• Design Considerations for Various Industries

Module 2: Piping Materials and Selection

• Material Properties and Their Impact on Pipe Design
• Selection Criteria: Temperature, Pressure, Chemical Compatibility
• Types of Pipes and Fittings: Carbon Steel, Stainless Steel, Plastic, Alloy Materials
• Material Standards (ASTM, ASME, etc.)

Module 3: Pipe Stress Analysis and Flexibility

• Stress Analysis Fundamentals
• Thermal Expansion and Contraction
• Internal and External Pressure Analysis
• Pipe Stress Calculations: Bending, Torsion, Axial Loads
• Flexibility Analysis and Stress Limits
• Use of Pipe Stress Analysis Software (e.g., CAESAR II)

Module 4: Piping System Layout and Design

• Piping Layout Optimization for Minimum Footprint and Maximum Efficiency
• Routing Considerations for Safety and Accessibility
• Managing Changes in Direction and Elevation
• Design of Pipe Supports and Bracing
• Piping and Equipment Interference Analysis

Module 5: Design Codes and Standards

• Overview of Relevant Codes and Standards (ASME B31.3, B31.1, API, ISO, etc.)
• Code Requirements for Material Selection, Pressure Ratings, and Welds
• Safety and Design Considerations in Code Compliance
• International Codes vs. Local Regulations

Module 6: Pipe Fittings, Valves, and Other Components

• Types of Pipe Fittings: Elbows, Tees, Reducers, etc.
• Valve Selection and Sizing
• Expansion Joints and Thermal Movements
• Pipe Supports, Hangers, and Braces Design
• Corrosion Protection and Maintenance Considerations

Module 7: Advanced Computational Methods in Pipe Design

• Introduction to Pipe Stress Analysis Software (CAESAR II, AutoPIPE, etc.)
• Simulating and Analyzing Complex Piping Systems
• Dynamic Analysis of Piping Systems (Vibration, Seismic Loads)
• Fatigue and Failure Analysis

Module 8: Advanced Topics in Pipe Design

• Seismic Design of Piping Systems
• Piping Design for High-Temperature and High-Pressure Systems
• Cryogenic Pipe Design
• Design of Piping for Hazardous Fluids and Dangerous Chemicals

Module 9: Safety, Risk Management, and Reliability

• Failure Modes and Safety Analysis in Pipe Design
• Risk Management and Reliability Assessment
• Seismic Design, Earthquake Safety
• Pressure Relief Systems and Emergency Shutoff Mechanisms

Module 10: Piping System Testing and Commissioning

• Hydrostatic Testing and Pressure Testing
• Inspection and Maintenance Protocols
• Troubleshooting and Failure Diagnosis in Piping Systems
• Commissioning and Handing Over to Operations

Module 11: Case Studies and Practical Applications

• Case Studies of Complex Piping Systems in Industry
• Real-World Challenges and Solutions in Piping Design
• Presentations and Design Reviews