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AMPP Insulation Inspection Training 12th – 16th May 2025 (Weekdays)

This training is to equip participants with knowledge and skills related to the inspection and management of insulation systems, especially in industrial settings.
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Course Content

This training is to equip participants with knowledge and skills related to the inspection and management of insulation systems, especially in industrial settings.

The course typically includes a combination of theoretical instruction, practical demonstrations, and hands-on training to ensure participants are well-prepared for fieldwork.

Course Objectives

  1. Understanding Insulation Types and Materials:

   – Gain an in-depth understanding of different insulation materials, their properties, and applications.

 

  1. Knowledge of Insulation Systems:

   – Learn about the various insulation systems used in industries like oil and gas, petrochemicals, and power plants.

 

  1. Corrosion Under Insulation (CUI) Awareness:

   – Understand the causes, detection methods, and prevention techniques for Corrosion Under Insulation (CUI), a major issue in insulated piping and equipment.

 

  1. Inspection Techniques:

   – Master different inspection techniques to assess the condition of insulation systems and detect issues such as thermal leaks or mechanical damage.

 

  1. Safety and Standards Compliance:

   – Learn the relevant safety procedures and industry standards (such as NACE/AMPP standards) for insulation inspection and handling.

 

  1. Documentation and Reporting:

   – Understand how to properly document inspection findings and write reports that comply with industry guidelines.

 

Course Contents

  1. Introduction to Insulation:

   – Overview of insulation and its role in industrial applications (e.g., energy conservation, process control).

  1. Types of Insulation Materials:

   – Detailed discussion on various insulation materials like fiberglass, calcium silicate, mineral wool, aerogels, and more.

  1. Insulation System Design:

   – Learn about how insulation systems are designed, including considerations for thermal performance, mechanical protection, and environmental factors.

  1. Corrosion Under Insulation (CUI):

   – In-depth examination of CUI, how it occurs, the conditions that promote it, and how to inspect for it without removing insulation.

  1. Inspection Methods and Tools:

   – Non-destructive testing (NDT) techniques such as infrared thermography, radiography, and ultrasonic testing.

   – Hands-on training with common inspection tools used in insulation inspection.

  1. Field Inspection Procedures:

   – Step-by-step guidance on how to inspect insulation systems in real-world industrial environments, including common challenges faced during inspections.

  1. Thermal Performance Testing:

   – Methods to evaluate the thermal efficiency of insulation and detect areas of heat loss.

  1. Standards and Best Practices:

   – Review of relevant industry standards (e.g., ASTM, NACE, API) and best practices for insulation systems and inspections.

  1. Report Writing and Documentation:

   – How to accurately document inspection results and create comprehensive reports.

  1. Health and Safety Protocols:

    – Safety measures to follow when handling insulation materials, especially hazardous ones (e.g., asbestos).

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