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D3500 Master Mechanic Course Competency Standard (July 2024)
Instructor
HPI Train Hub
Category
- Description
- Reviews
Objective:
This D3500 Master Mechanic course is designed to prepare technicians for repair and maintenance of D3500 engines to ensure that procedures are performed correctly, and to Caterpillar repair standards.
Prerequisites:
Basic Engines, Component Inspection Procedure (CIP), Contamination Control
Conditions:
Classroom and Workshop
 Recommended Delivery
- Qualifications: As a minimum, personnel delivering this module must have the status of a Caterpillar Instructor Accreditation Program (CIAP) Level 1 Instructor, or equivalent.
- Media, Demonstration and practical, given:
- Notebook Computer
- PowerPoint Presentation
- Video Projector
- Whiteboard
- Use of various training aids/models
- Estimated time of delivery– 5 days
- Environment: Classroom and Workshop Environment
- Resources:
| # | Media Number | Title | Ref. Library |
| 1. | SEBF8146 | Visual inspection of camshaft | CAT SISWeb |
| 2 | RENR5060 | Engine Oil Pump – Removal and Installation | CAT SISWeb |
| 3 | RENR5060 – 10 | Fuel Transfer Pump – Removal and Installation | CAT SISWeb |
| 4 | RENR5060 – 10 | Turbocharger – Removal and Installation | CAT SISWeb |
| 5 | RENR5060 – 10 | Engine Oil Cooler – Removal and Installation | CAT SISWeb |
| 6 | RENR5060 – 10 | Water Pump – Removal and Installation | CAT SISWeb |
| 7 | RENR5060 – 10 | Aftercooler – Removal and Installation | CAT SISWeb |
| 8 | RENR5060 – 10 | Crankshaft – Removal and Installation | CAT SISWeb |
| 9 | SEBF8067 | Slipper Followers and Camshaft Roller Followers | CAT SISWeb |
| 10 | SEBF8097 | Measurement of the Camshaft | CAT SISWeb |
| 11 | SEBF8104 | Specifications for Camshafts in 3500 Series | CAT SISWeb |
| 13 | RENR2208 – 03 | Testing and Adjusting (Camshaft Timing included) | CAT SISWeb |
| 14 | RENR5060 – 10 | Cylinder Head – Removal and Installation | CAT SISWeb |
| 15 | RENR5060 – 10 | Liner Projection | CAT SISWeb |
| 16 | RENR2208 – 03 | Valve Bridge Adjustment | CAT SISWeb |
| 17 | RENR2208 – 03 | Valve Lash Inspection and Adjustment | CAT SISWeb |
| 18 | RENR5060 – 10 | Connecting Rod Bearings – Removal and Installation | CAT SISWeb |
| 19 | RENR5060 – 10 | Crankshaft Main Bearings – Removal and Installation | CAT SISWeb |
| 20 | RENR5060 – 10 | Piston and Connecting Rods – Removal and Installation | CAT SISWeb |
| 21 | RENR5060 – 10 | Cylinder Liner –Removal and Installation | CAT SISWeb |
| 22 | RENR2208 – 03 | Injection Synchronization – Perform | CAT SISWeb |
| 23 | RENR2208 – 03 | Fuel Setting – Perform | CAT SISWeb |
| 24 | RENR2208 – 03 | Fuel Injector Height (MUI) – Perform | CAT SISWeb |
| 24 | RENR2208 – 03 | Fuel Injector Height (EUI) – Perform | CAT SISWeb |
- References
- PEBJ0002 – Caterpillar Dealer Contamination Control Compliance Guide
- Feedback Form Used for assessment of the participant presentation
- Recommended maximum participant/instructor ratio.
- Classroom       10:1
- Practical          6:1
- Resources for Participants:
- D3500MM – Student’s Copy – Text Reference
- D3500MM – Student’s Copy -Competency Standard
Review:
At the conclusion of the D3500 Master Mechanic course, the participants will be able to carry out assembly & disassembly and testing & adjusting of D3500 engines correctly, and to Caterpillar repair standards.
Assessment:
- Knowledge Assessments before & after the course (Pre & Post Tests)
- Practical Assessment at the end of the course
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