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Special course

Optimizing Equipment Maintenance & Replacement Decisions (6th – 8th November 2025)

Stop guessing when to repair vs. replace. This 3-day course for engineers and managers covers RCA, FMEA, and integrated diagnostics ... Show more
Instructor
HPIL Train Hub
1 Student enrolled
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Stop Guessing When to Repair and When to Replace. Master the Data-Driven Frameworks That Optimize Asset Performance and Justify Every Maintenance Dollar.

In a high-stakes industrial environment, the most critical maintenance decisions are often the most difficult: Do we spend thousands on a major repair, or is it time for a multi-million dollar replacement? Making the wrong call leads to catastrophic failures, budget overruns, and lost production. Making the right call requires a powerful blend of technical diagnostics and financial acumen.

This intensive 3-day program is designed for the technical leaders who make these critical decisions. We move beyond routine maintenance to provide a comprehensive toolkit for optimizing equipment reliability and making financially sound lifecycle choices. You will master structured analytical methods like Root Cause Analysis (RCA) and Failure Modes and Effects Analysis (FMEA), learn to integrate findings from advanced diagnostic tools (vibration, thermography, electrical testing), and apply Lifecycle Cost Analysis to build an undeniable business case for your recommendations—all within the context of your CMMS (SAP/JDE).


In This Course, You Will Master How To:

  • Conduct formal RCA and FMEA to uncover the true drivers of equipment failure.

  • Integrate electrical, mechanical, and predictive maintenance data for a complete, 360-degree view of asset health.

  • Apply Lifecycle Cost Analysis (LCCA) to make defensible, financially optimized repair vs. replace decisions.

  • Leverage your CMMS (SAP/JDE) to track failure data, manage maintenance strategies, and support your analytical findings.

  • Develop and present a comprehensive maintenance and replacement plan for a critical asset, justifying your strategy with data.


Who Should Attend?

This course is essential for the professionals responsible for asset reliability, maintenance strategy, and long-term capital planning:

  • Maintenance & Reliability Engineers

  • Maintenance Planners & Supervisors

  • Technical Leaders and Asset Managers

  • Professionals who use CMMS for data-driven decision making.

 

Transform your maintenance department from a cost center into a strategic driver of profitability. Enroll today to master the art and science of equipment decision-making.

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Course details
Duration 3 Days
Lectures 2
Quizzes 2
Level Advanced

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