Practical Pump & Valve Technology training course will introduce delegates to the different types of pumps and valves and their associated terminology. Centrifugal and positive-displacement pumps, packing, mechanical seals and sealing systems, bearings and couplings will all be discussed. Valves for isolation and valves for control will be addressed.
The application of the different types of pumps and valves will be discussed along with their suitability for different operational duties. Operation, troubleshooting and maintenance will be dealt with in depth.
This course aims to equip mechanics with practical skills for working with pumps and valves, ensuring they can effectively maintain, troubleshoot, and optimize these critical components in various mechanical systems.
Course Objectives:
1. Understanding Fundamentals:
Comprehend the basic principles of pump and valve operation.
Learn about different types of pumps and valves and their applications in various industries.
2. Installation and Maintenance:
Develop skills for the installation, alignment, and setup of pumps and valves.
Learn the best practices for maintaining pumps and valves to ensure optimal performance and longevity.
3. Troubleshooting and Repair:
Identify common issues in pump and valve systems and understand diagnostic techniques.
Master the steps for repairing and replacing components effectively.
4. Safety and Compliance:
Understand the safety protocols for working with pumps and valves.
Learn about industry standards, codes, and compliance requirements for pump and valve operations.
5. Operational Efficiency:
Learn techniques for optimizing pump and valve performance to increase system efficiency.
Understand the importance of flow rates, pressure levels, and how to adjust systems for specific needs.
Course Contents:
Module 1: Introduction to Pump & Valve Technology
Overview of pump and valve types (e.g., centrifugal, positive displacement pumps, gate valves, ball valves).
Basic fluid mechanics concepts (flow rate, pressure, head).
Applications of pumps and valves in various industries.
Module 2: Pump Technology
Types of pumps: Centrifugal, Positive Displacement, Gear, Diaphragm, etc.
Pump components and their functions (impellers, seals, bearings).
Pump installation: alignment, piping, and support requirements.
Startup and shut down procedures.
Troubleshooting common pump problems (cavitation, vibration, leakage).
Module 3: Valve Technology
Types of valves: Gate, Ball, Check, Butterfly, Pressure Relief, etc.
Valve components and terminology.
Valve installation and alignment.
Valve operation, testing, and inspection.
Common valve issues and their solutions (leaks, stuck valves, improper sealing).
Module 4: Maintenance Practices
Preventative and predictive maintenance strategies.
Lubrication, seal replacement, and cleaning techniques.
Techniques for extending the life of pumps and valves.
Record keeping and maintenance documentation.
Module 5: Safety and Compliance
Personal Protective Equipment (PPE) for pump and valve work.
Lockout/tagout procedures for pumps and valves.
Overview of industry standards (API, ANSI, ISO).
Handling hazardous fluids and dealing with emergency situations.
Module 6: Practical Workshop
Hands-on installation and alignment of various pump types.
Disassembly, inspection, and reassembly of valves.
Practice troubleshooting common issues with pumps and valves.
Real-world scenarios for optimizing pump and valve performance.
Interactive Q&A sessions and assessments to test knowledge.
Module 7: Advanced Troubleshooting and Optimization
Techniques for diagnosing complex issues.
Understanding and interpreting performance curves.
Balancing flow and pressure in piping systems.
Improving energy efficiency and reducing operational costs.
Module 8: Final Assessment & Certification
Written and practical exam to evaluate the knowledge gained.
Certification of completion for students who meet the course requirements.
