Triconex Safety and Critical Controls System (Schneider)

Module 1: Introduction to Triconex Safety System

• Overview of Safety Instrumented Systems (SIS)
• Role of Triconex in Safety Applications
• Introduction to TriStation 1131 Programming Environment
• Key Features and Advantages of TriStation 1131
  

Module 2: Fundamentals of Safety Instrumented Systems (SIS)

• Understanding Safety Integrity Levels (SIL)
• SIS Lifecycle and Standards (IEC 61508/61511)
• Components of a Triconex Safety System

Module 3: Triconex System Architecture

• Triple Modular Redundancy (TMR) Concept
• Overview of Hardware Components: Main Processor, I/O Modules, Communication Modules
• System Communication and Networking Basics

Module 4: Introduction to TriStation 1131 Programming

• Installing and Setting Up TriStation 1131
• Navigating the TriStation 1131 Interface
• Creating and Managing Projects in TriStation 1131

Module 5: Programming Basics in TriStation 1131

• Introduction to IEC 61131-3 Programming Languages (LD, FBD, ST, SFC, IL)
• Writing Basic Programs Using Ladder Logic (LD)
• Creating Function Block Diagrams (FBD) for Safety Applications
• Structured Text (ST) Basics for Advanced Logic

Module 6: Tag and Variable Management

• Creating and Configuring Tags in TriStation 1131
• Using Input/Output Variables Effectively
• Organizing Variables for Large-Scale Applications

Module 7: Logic Development in TriStation 1131

• Developing Safety Logic for Shutdown Systems
• Configuring Interlocks and Permissive Logic
• Using Timers, Counters, and Arithmetic Functions
• Troubleshooting Logic Errors

Module 8: Advanced Programming Concepts

• Modular Programming with Function Blocks
• Reusable Code Development Best Practices
• Debugging and Simulating Logic in TriStation 1131

Module 9: Alarm and Event Management

• Programming Alarms in TriStation 1131
• Configuring Event Logging and Monitoring
• Testing Alarm Logic for Reliability

Module 10: Communication and Integration

• Configuring Triconex for Communication with Other Systems
• Using Modbus, OPC, and DCS/SCADA Integration Techniques
• Data Exchange Between TriStation 1131 and External Devices

Module 11: Testing and Validation

• Simulating and Testing Programs in TriStation 1131
• Verifying Safety Logic Against SIL Requirements
• Functional Testing of Input/Output Modules

Module 12: Maintenance and Troubleshooting

• Diagnosing System Faults Using TriStation 1131
• Monitoring System Performance and Logs
• Best Practices for Program Maintenance and Updates

Module 13: Hands-On Projects and Exercises

• Developing a Safety Shutdown Application
• Implementing Interlock Systems for Process Safety
• Configuring Alarms and Testing Logic with Real or Simulated Systems

Module 14: Course Wrap-Up and Certification

• Review of Core Programming Concepts in TriStation 1131
• Practical Assessment and Real-World Application Scenarios
• Certification of Completion for Advanced TriStation 1131 Programming